Jobshop Capabilities & Equipment Line Card

Laser Processing Department

Laser Cutting, Welding, Marking Equipment

  • Amada FOM2 – 3 axis laser with sheet processing and rotary index – capable of cutting angle and tube.
  • Mitsubishi Model 3015 HC – 3 axis laser cutting center.
  • Control-Laser Engraving & Marking System

 

Precision Machining Department

Wire EDM

  • Mitsubushi FA20 Wire EDM – Max workpiece dimension (41.3″ W), (31.4″ D), (11.6″ H), max weight 3,300 LBS, machining range (19.6″ X), (13.7″ Y), (11.8′ Z). Critical tolerance of +/- 0.0002.

Milling Equipment

  • Mori Seiki SV 500B – Travel (40″ X), (20.1″ Y), (20.1″ Z), 30 tool toolchanger, 30 HP, 10,000 RPM, 50 taper.
  • PMC-5V-TRO Excel Travel 10″x20″, 20 tool changer, with pallet auto changer

Turning Center Equipment

  • Mori Seiki CL-25 Lathe – Equipped with an automatic gantry loading system. Plus a 12 station parts holder. The chuck has quick change jaws and supports up to (16″ Z) diameter material. Capable: 10″ diameter, 20 lbs. The Mori Seiki also has an automatic “Tool Life Management System”. Equipped with tool presetter.
  • Mori Seiki SL-25A/500 Lathe – 12 station turret, 42-4200 RPM, chuck 8″, FANUC 10T control.

Manual Equipment

  • 3 Webb Mills – Equipped with digital readouts , power feeds, 10′ x 50′ table.
  • Webb Lathe – Capacity: 21″ swing x 60″ bed length.
  • Roskelly 14″ Engine Lathe – Capacity: 21″ swing through gap, bed length: (Z-36″).
  • Davis Broach Machine – Capacity: 3/8″ keyway.
  • ELB Surface Grinder – (20″ X), (12″ Y), (6″ Z).
  • Amada MT Tool Grinder
  • Mattison Surface Grinder – 50″ diameter table

 

Sheet Metal Fabrication Department

Power Press Break Equipment

  • Toyokoki HYB-250 – This CNC controlled, 13 axis, 250 metric ton press brake was developed by combining the best aspects of a conventional hydraulic brake with an AC Servo brake and auto crowning system for accurate bends. It is capable of bending all types of metal with a ram repeatability of several microns. Capacity: 250 metric tons, 14′ long. Bending up to 1/2″ thick HR plate, 7′ long. Over-bending capabilities up to 1/4″ at 130°.
  • Amada FAB-125 – Fine Angle Bender – Electronic digital programmable control; Capacity: 135 tons, 10 ft. long. Bending up to 3/16″ plate, 10′ long.

Punching Equipment

  • US Amada N/C Turret (55 Ton) Punch Press – Model 567 – Coma, 50″-60″-72″, 44 stations, 50 tons of punching force. Capacity: punch 3/8″ mild steel plate, nibble 1/4″ mild steel plate. Punching sheet sizes up to 60″ x 144″.
  • MUBEA 33 Ton Press – Capacity: 1-1/8″ hole thru 3/8″ mild steel.

Power Roller Equipment

  • Power Roller – 6″ minimum diameter X 5¹ long. Capacity: 1/4″ thick mild steel. 3/16″ thick stainless steel.
  • Roller – 4″ minimum diameter X 6¹ long. Capacity: 16 GA mild steel or 18 GA stainless steel.
  • Roller – 3″ minimum diameter X 4¹ long. Capacity: 16 GA mild steel or 18 GA stainless steel.

Shearing, Notching and Sawing Equipment

  • US Amada 10¹ Power Shear – Capacity: minimum to 1/2″ without rollover or burrs, capable of slitting over 10¹ lengths. Shearing up to 1/4″ stainless and 1/2″ mild steel.
  • US Amada Corner Notcher – Capacity: 1/4″ x 8″ x 90 degree cut out in mild steel.
  • US Amada Band Saw Model HFA-330 – Capacity: 12″ diameter with programmable auto-feed and cut to length.
  • Hyd Mech Saw – Hydraulically driven. Capacity: 18″ & 16″. Capable of cutting 45°.

Hardware insertion Equipment

  • Auto Insert Model X-7 Automatic Pem-Serter – Equipped to install up to 3/8-16 capacity pem-nut, rivets, etc.

Tube Bending Equipment

  • RMD-300 Rotary Draw Tube & Pipe Bender – Bending a wide range of pipe and tube up to 180 degrees.

 

Welding Department

Welding Equipment

  • Miller Wire Welders – Capacity: range from 200 amps to 600 amps w/wire sizes from .020 to 3/32″ flux core.
  • 4 Miller Heliarc Welders – 300 amps
  • 100 KVA Spot Welder – Combined thickness 3/16″ to 5/16″, including spot welding of aluminum.
  • Nelson Series 250 Model 100 CD Welder – Capacity: to 1/4″ stud on aluminum and 5/16″ stud on carbon steel and stainless steel.
  • 6 Axis Panasonic Welding Robot – With 78″ radius reach. Includes turntable station, servo head and tailstock, and external 7th axis head and tailstock.
  • 9 Axis Panasonic Aluminum Welding Robot

 

Finishing Department

Finishing Equipment

  • Paint Booth
  • Powder Coating Booth – Cutting edge technology in powder coating. Oven size is 8¹ x 12¹ x 17′. Capable of handling large parts
  • AEM Timesaver – Material graining, up to 36″ wide.
  • Trinco Glass Bead Blaster
  • Hard Chrome Plating Line – Industrial Hard Chrome OD plating of small to medium parts for hardness and wear resistance. File thickness Flash Coats 0.0002 to 0.005 thick.
  • Hardness, Rockwell 68 to 72. Can also plate ferrous metals.

 

Inspection Deparment

Inspection Equipment

  • Brown & Sharpe Micro-Hite 50 – Programmable height gage capable of high accuracy and repeatable two dimension complex measurements.
  • Mitutoyo Height Guage – From 0″ to 24″.
  • ST Industries Optical Comparator w/ Quadra Check 111 – 14″ Horizontal Beam Optical Comparator measures via a digital linear scale in .0001″.
  • Mitutoyo Micrometer Sets – From 0″ to 24″.
  • Thread Pitch Micrometers
  • Mitutoyo Digital Calipers – From 0″ to 24″.
  • Deltronics Pins – 1/8″ to 1/2″.
  • 4 Pin Gauge Sets – Angle plates, calipers, scales and thread gages, etc.
  • Gauge Block Set – 81 piece to 4″.
  • Gauge Talker – capable of interfacing with Fowler digital measuring instruments for data recording and charting.
  • 2 Starrett Master Granite Surface Plates – Grade A Starrett (36″ x 60″).
  • Mitutoyo Bore Gauges – 0″ to 6″ with setting rings.

 

Transportation

  • Peterbuilt 24′ Enclosed Box Truck with 26′ flat bed pull behind trailer.

 

Equipment & Capabilities Line Card