PS800 Steel Stud & Track Roll Former – 12 Gauge

The Jobsite PS800 12 gauge steel stud machine roll forms steel stud and track members for use in wall, floor and truss framing. The 12 gauge machine produces stud & track members from 3 5/8″ (92.1mm) to 8″ (203.2mm) widths and 20 gauge (0.034) through 12 gauge (0.105). This machine has had all the internal parts, shear and punch system upgraded to handle the thicker 12 gauge material.

Dimpling & Pre-Punching add-on options:

  • Heavy Duty Dimpling & Pre-Punching (20 to 12 gauge)

Dimpling & Pre-Punching increases assembly productivity and eases screw positioning on 3 5/8″ (92.1mm), 6″ (152.4mm) and 8″ (203.2mm) web widths and 1 5/8″ (41.3mm) and 2 1/2″ (63.5mm) flange widths. Also the obround dimple ensures proper stud placement on the track.

 

PS800 Steel Stud Roll Former Profile

PROFILE

The standard machine roll forms the profile sizes above. Profile options and other steel framing equipment is available.

steel stud machine flying punchSPEED & EFFICIENCY

Producing at 60 feet per minute when forming 12 gauge material, this is the fastest machine on the market. The newly engineered servo driven punch simultaneously advances and punches with precision accuracy as the material continually moves through the machine. Not only does this dramatically increase the speed of the machine, but also increases the life of the equipment.

steel stud rollformingRANGE OF MATERIALS

Like always Jobsite equipment is able to run a large range of materials. This machine is capable of roll forming heavy gauge steel from 20 to 12 gauge.

steel stud roll former touch screen control

CONTROL AND ACCURACY

The PS Series steel stud machines are controlled by a Bosch Rex Roth touch screen control and can support 380/460V, 3~/50/60Hz, 30 Amp. The machine is driven by Bosch Rex Roth servo motor main drive allowing precision accuracy and control. This state-of-the-art technology allows the user to easily program, via touch screen control, 1 piece to 10,000 pieces at lengths from 3” and up within 1/32” accuracy. The Jobsite Stud and Track Roll Forming machines can be setup to interface with the Vertex BD Software.

SAFETY

Each machine comes equipped with sliding safety covers which will disengage the machine when opened and comply with OSHA safety standards. Emergency stop switches are located at each end and safety stack lights on the machine and decoiler indicates equipment in or out of operation.

DURABILITY

For long life, the machines are engineered with the highest structural integrity and all the forming rollers are Ion Nitrided 4130 hardened rollers. You can see the difference with the larger 12 gauge roller on the right compared to the standard PS 800 roller.

FEATURES

  • Bosch Rexroth controls and drive for accuracy and history of excellent reliability
  • Servo driven punch provides close tolerance accuracy and none stop punching for increased production, with interchangeable tooling for different hole sizes and shapes. Maximum size is 1 1/2″ (38.1mm) X 3 1/2″ (88.9mm) obround
  • Includes 3 Stud and Track kits: 3 5/8″ (92.07mm), 6″ (152.4mm), 8″ (203.2mm) sizes
  • Hydraulic shear with quick change dies
  • Nitride Hardened rollers designed for long life for running galvanized steel
  • Material oiler / mister to aid in keeping the rollers clean when running galvanized material
  • Safety interlocks on all sliding covers that meet OSHA requirements
  • Emergency stop buttons on both ends of the machine
  • Safety stack lights on machine and decoiler indicates equipment in operation
  • 24 month limited warranty on Jobsite manufactured parts, excluding wearable parts, (shear/punch parts) and manufactures warranty on purchased parts

SPECIFICATIONS WITHOUT DIMPLING

  • Length: 245″ (6.22 m)
  • Length with options: 305” (7.75m)
  • Width: 44″ (1.12 m)
  • Height: 65″ (1.65 m)
  • Weight: 7800 Pounds (3538 kg)
  • Equipment Power Requirement: 380/460V, 3ph/50/60Hz, 70 Amp
  • Main Servo Drive: 203.5 in lbs/ 23.0 NM continuous torque (x3 peak)
  • Punch Servo Drive: 70.8 in lbs/8.0 NM continuous torque (x3 peak)

 

OPTIONS

  • Heavy Duty Dimpling / Pre-Punching for precision screw positioning in 18, 16, 14, 12 gauge material (3 1/2″, 6″ and 8″ stud and track only)
  • Internet connectable diagnostics available to aid in trouble shooting
  • Vertex BD Framing Software
  • Stand-Alone Crane System
  • Semi-Auto Manual Unload Table for stud and track roll formers
  • Any material size Imperial or Metric
  • Customize stud & track kits sizes from 3 5/8” to 8” or metric sizes
  • 6,000lb Single Reel De-coiler 17”- 24” (0.430m – 0.610m)
  • Dual Reel De-coiler
  • Ink Marking System
  • Containerized machine

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